Lever Hoist vs. Chain Hoist

Lever Hoist vs. Chain Hoist: A Comparison Guide

When it comes to lifting heavy loads, having the right equipment is crucial for safety and efficiency. Two common tools you'll encounter are lever hoists and chain hoists. While both are designed to lift and lower materials using a chain, they operate on different principles and are best suited for distinct applications. Let's delve into their differences.

Chain Hoists

Chain Hoist: Ideal for Vertical Lifts

A chain hoist, also called a chain block or manual hoist, is a dependable tool built for effortlessly lifting heavy loads vertically. Typically suspended from an overhead beam, trolley, or fixed point, it utilizes a geared mechanism to lift and lower loads.  Here are some key characteristics:

  • Operation: Easy to Use.  Chain hoists operate by pulling a hand chain (in manual models) or using an electric motor. This action engages internal gears, which drive the load chain to lift or lower heavy objects.
  • Lifting Direction: Primarily designed for vertical lifting and lowering. While some horizontal pulling is possible in specific situations, it's not their primary function.
  • Control: Offers precise vertical control, making it ideal for positioning loads accurately.
  • Portability: Can range from relatively portable manual versions to heavier, fixed electric models.
  • Applications: Widely used in factories, workshops, construction sites, and warehouses, chain hoists excel in repetitive vertical lifting tasks, such as hoisting engines, machinery, and other heavy equipment.
  • Mechanical Advantage: Through an efficient gear system, chain hoists deliver significant mechanical advantage, enabling users to lift substantial weights with minimal effort.

Lever Hoist: The Versatile Puller and Positioner

A lever hoist, often called a come-along, stands out for its portability and versatility. Instead of a hand chain, it features a hand lever that the operator ratchets back and forth to move the load chain. Here's what sets it apart:

  • Operation: You use a manual lever with a ratcheting mechanism to move the load chain step by step. Simple and effective!
  • Lifting Direction: Super versatile—you can lift, pull, or tension loads in almost any direction: vertical, horizontal, or even at an angle.
  • Control: Offers fine control over short distances, making it excellent for positioning and securing loads.  In some countries lever hoists are used to tighten and secure chains instead of load binders.
  • Portability: Generally lightweight and compact, making them easy to carry and use in confined spaces or remote locations.
  • Applications: Widely used in construction, rigging, forestry, and maintenance for tasks like aligning pipes, securing loads, pulling vehicles, and short vertical lifts where overhead support might be limited.
  • Mechanical Advantage: Relies on a ratcheting mechanism to provide mechanical advantage, allowing for significant pulling or lifting force with manual effort.

Here's a quick side-by-side comparison:

Feature Chain Hoist Lever Hoist (Come-Along)
Primary Use Vertical Lifting Lifting, Pulling, Tensioning
Operation Hand chain or electric motor Manual lever (ratcheting)
Directionality Primarily vertical Versatile (vertical, horizontal, angled)
Portability Varies (manual can be portable) Generally lightweight and highly portable
Control Precise vertical positioning Fine control over short distances
Applications Factories, workshops, repetitive vertical lifts Construction, rigging, maintenance, pulling